Your production plant could include cooling, stripping, distilling, absorption, or other varieties of towers but if you truly wish to optimize the processes inside those towers you then should simply opt for ceramic saddle packing should you truly want to ride out with improved production. Ceramic has outstanding heat and acid resistant properties and has a number of other advantages over other column packing material like metals and plastics.
In case you belong to the petrochemical, chemicals, environmental, gas, or other allied industry that requires different types of towers to separate various chemicals then you will also require matching packing within those http://raschig-rings.com towers. The purpose of this packing is always to increase the contact area within the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or other processes which are critical to separate various chemicals within an efficient manner. Whilst older columns or towers used simple round rings made out of ceramic and various other materials, more recent designs are now allowing for increased contact area so as to increase the efficiency in the process without hiking up production costs.
The ceramic saddle shape has truly proven to be a fantastic design in improving the surface area of the packing because this distinctive saddle shaped design offers contact areas on both the inside and outside the saddle to raise heat transfer with minimal drop in pressure which is so vital during any process inside the column or tower. Ceramic is a wonderful material that has very high ability to resist high heat in addition to the majority of organic chemicals and acids except hydrofluoric acid. The saddle design itself has undergone several design changes through the years to boost the efficiency in the packing substantially while reducing chances of distortion or breakage should they be stacked in a tower. Saddles made from ceramic have extremely less porosity and water absorption features while their increased surface area allows them to embark on optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often come with a smooth surface while also having a ribbed design. These saddles possess exceptional mechanical strength and may thus be stacked in most towers without any problems. It is possible to choose from various saddle designs but one such saddle variant available as ceramic intalox saddles truly offers an excellent design along with superior strength to optimize your production process to a visible extent. The intalox saddle is shaped like a sea shell together with several ridges and offers excellent heat and acid resistance while also being quite easy to stack even in deep bed towers. These saddles are very economical to produce and provide a wonderful opportunity for you to upgrade to better packing alternatives without increasing your production costs. These saddles are generally available in sizes that range from 12 mm and 76 mm, and you can select the size and number of this packing based upon your particular tower requirements.
If you have stayed faithful to traditional packing constructed from outdated materials then you definately should browse around at packing derived from improved materials and innovative designs. It is possible to certainly cruise away with enhanced production with ceramic saddle packing stacked in your cooling, distilling, stripping, or absorption towers, and others, so that you can improve yields in a truly affordable manner.